Corrosion effects on structural integrity and life of oil rig drill pipes Original scientific paper

Main Article Content

Aleksandar Sedmak
https://orcid.org/0000-0002-5438-1895
Radzeya Zaidi
Borivoje Vujičić
Živče Šarkočević
Snežana Kirin
https://orcid.org/0000-0002-2176-3969
Miloš Đukić
https://orcid.org/0000-0002-9317-9032
Gordana Bakić

Abstract

Corrosion effects on structural integrity and life of oil rig welded pipes are analysed by experimental, analytical, and numerical methods. Experiments were performed using standard tensile specimens and CT specimens for static loading, Charpy specimens for impact loading, and 3 Point Bending specimens for fatigue crack growth with amplitude loading. In each case new and old pipes were used to evaluate corrosion effects. Results indicated negligible corrosion effects in the case of tensile properties and impact toughness, and strong effects in the case of fracture toughness and especially fatigue crack growth rates, increasing the risk of static failure and reducing significantly structural life. Analytical expressions are used for oil rig pipe structural integrity and life assessment to quantify these effects. Recently introduced risk-based approach is applied to analyse oil rig drill pipe with a corrosion defect treated as a surface crack.

Article Details

How to Cite
[1]
A. . Sedmak, “Corrosion effects on structural integrity and life of oil rig drill pipes: Original scientific paper”, Hem Ind, vol. 76, no. 3, pp. 167–177, Jul. 2022, doi: 10.2298/HEMIND220222014S.
Section
Engineering of Materials - Metal materials

How to Cite

[1]
A. . Sedmak, “Corrosion effects on structural integrity and life of oil rig drill pipes: Original scientific paper”, Hem Ind, vol. 76, no. 3, pp. 167–177, Jul. 2022, doi: 10.2298/HEMIND220222014S.

Funding data

References

Popoola LT, Grema AS, Latinwo GK, Gutti B, Balogun AS. Corrosion problems during oil and gas production and its mitigation, Int J Ind Chem. 2013; 4(1); 35; http://dx.doi.org/10.1186/2228-5547-4-35

Wasim M, Djukic M. External corrosion of oil and gas pipelines: A review of failure mechanisms, J Nat Gas Sci Eng. 2022; 100: 104467, https://doi.org/10.1016/j.jngse.2022.104467

Perez TE. Corrosion in the oil and gas industry: an increasing challenge for materials, JOM 2013; 65(8): 1033-1042; https://doi.org/10.1007/s11837-013-0812-z

Sharma SK, Maheshwari S. A review on welding of high strength oil and gas pipeline steels. J Nat Gas Sci Eng 2017; 38: 203-217; ISSN: 1875-5100

Askari M, Aliofkhazraei M, Afroukhteh, S. A comprehensive review on internal corrosion and cracking of oil and gas pipelines, J Nat Gas Sci Eng. 2019; 71: 102971; https://doi.org/10.1016/j.jngse.2019.102971

http://earth.uni-muenster.de/earth/d/dokumente/schlumberger/English/Corrosion/, 05.1999

Šarkoćević Ž, Arsić M, Medjo B, Kozak D, Rakin M, Burzić Z, Sedmak A. Damage level estimate of API J55 steel for welded seam casing pipes. Strojarstvo: J Theory Appl Mech Eng 2009; 51: 303-311; https://doi.org/10.1016/j.mspro.2014.06.155

Lazić Vulićević Lj, Arsić M, Šarkoćević Ž, Sedmak A, Rakin M. Structural life assessment of oil rig pipes made of API J55 steel by high frequency welding, Technical gazette 2013; 20(6): 1091-1094; ISSN: 1330-3651

Medjo B, Rakin M, Gubeljak N, Matvienko Y, Arsic M, Sarkocevic Z, Sedmak A. Failure resistance of drilling rig casing pipes with an axial crack, Eng Fail Anal. 2015; 58: 429-440; https://doi.org/10.1016/j.engfailanal.2015.05.015

Rakin M, Medjo B, Arsić M, Šarkoćević Z, Sedmak A. Effect of exploitation conditions and flaw geometry on the load carrying capacity of casing pipes for oil drilling rigs, Key Eng Mat. 2012; 488-489: 577-580; https://doi.org/10.1016/j.mspro.2014.06.155

Azevedo CRF, Sinatora A. Failure analysis of a gas pipelines, Instituto de Pesquisas Tecnologicas do Estado de Sao Paulo, Eng Fail Anal. 2004; 11: 387-400; https://doi.org/10.1016/j.engfailanal.2003.06.004

Assanelli AP, Toscano RG, Johnson DH, Dvorkin EN. Experimental/numerical analysis of the collapse behavior of steel pipes. Eng Computat. 2000; 17: 459 - 86.

Fu B, Batte AD. Advanced Methods for the Assessment of Corrosion in Linepipe, Health and Safety Executive Summary Report, OTO 1999-051, HSE Books, 1999; https://www.hse.gov.uk/research/otopdf/1999/oto99051.pdf

Kiefner J, Vieth PA. Modified criterion for evaluating the strength of corroded pipe, Final Report for PR 3-805 project to the Pipeline Supervisory Committee of the American Gas Association, Battelle, Ohio, 1989.; https://www.worldcat.org/title/final-report-on-project-pr-3-805-a-modified-criterion-for-evaluating-the-remaining-strength-of-corroded-pipe/oclc/43015134

Kiefner J, Vieth P. Evaluating pipe - 1 new method corrects criterion for evaluating corroded pipe, Oil & Gas J. 1990; 6: 56-9

Fu B, Kirkwood M. Predicting failure pressure of internally corroded linepipe using the finite element method, OMAE95, Pipeline Technology, international conference on offshore mechanics & arctic engineering, 1995; V: 175-85.; ISBN 0-7918-1311-8; TRN: IM9615%%245

Lee J-S, Ju J-B, Jang J, Kim W-S, Kwon D. Weld crack assessments in API X65 pipeline: failure assessment diagrams with variations in representative mechanical properties, Mat Sci Eng. 2004; 373: 122-30; https://doi.org/10.1016/j.msea.2003.12.039

Rakin M, Medjo B, Arsić M, Šarkoćevic Ž, Ivanović I, Sedmak A. API J55 steel casing pipe with an initial surface crack under internal pressure - Determination of fracture parameters, Key Eng Mat. 2014; 601: 65-70; 10.4028/www.scientific.net/KEM.488-489.577

Rakin M, Arsić M, Medjo B, Šarkoćević Ž, Sedmak A. Structural integrity assurance of casing pipes in the oil and gas industry, WIT Trans Built Environ. 2013; 134: 401-410; https://doi.org/10.2495/SAFE130361

Kirin S, Sedmak A, Zaidi R, Grbović A, Šarkočević Ž, Comparison of experimental, numerical and analytical risk assessment of oil drilling rig welded pipe based on fracture mechanics parameters, Eng Fail Anal. 2020; 114(4); https://doi.org/10.1016/j.engfailanal.2020.104600

Sedmak A, Arsić M, Šarkoćević Ž, Medjo B, Rakin M, Arsić D, Lazić M. Remaining strength of API J55 steel casing pipes damaged by corrosion, Int J Press Vess Piping. 2020; 188; https://doi.org/10.1016/j.ijpvp.2020.104230

Zaidi R, Kozak D, Sedmak A, Kirin S, Franulovic M. Risk assessment based on analytical evaluation of structural integrity and life of drilling rig pipe, Procedia Struct. Integr. 2021; 33: 1181-1186; https://doi.org/10.1016/j.prostr.2021.10.132

Šarkoćević Ž. Resistance to Damage and Fracture of Protective Welded Pipes in Oil Wells, Ph.D. Dissertation (in Serbian), University of Belgrade, 2010.

Zaidi R. Application of fracture mechanics parameters to residual life assessment of welded pipes exploitation under fatigue loading, Ph.D. Dissertation, University of Belgrade, 2021.

Golubović T, Sedmak A, Spasojević Brkić V, Kirin S, Rakonjac I. Novel risk based assessment of pressure vessels integrity. Technical Gazette 2018; 25: 803-807; https://doi.org/10.17559/tv-20170829144636

Zaidi R, Sedmak A, Kirin S, Martić I, Šarkočević Z. Structural integrity and life assessment of oil drilling rig pipes using analytical method, Struct Integ Life. 2022; 22: 63-68

Sedmak A, Algool M, Kirin S, Rakicevic B, Bakic R. Industrial safety of pressure vessels - Structural integrity point of view, Hem. Ind 2016; 70: 685-694; https://doi.org/10.2298/HEMIND150423005S

Golubović T, Sedmak A, Spasojević Brkić V, Kirin S, Veg E. Welded joints as critical regions in pressure vessels – case study of vinyl-chloride monomer storage tank, Hem Ind. 2018; 72(4): 177-182; https://doi.org/10.2298/HEMIND171009006G

Zaidi R, Sedmak A, Kirin S, Grbovic A, Li W, Lazic Vulicevic L, Sarkocevic Z. Risk assessment of oil drilling rig welded pipe based on structural integrity and life estimation, Eng. Fail Analysis. 2020; 112: 104508; https://doi.org/10.1016/j.engfailanal.2020.104508

ASTM E8/E8M-08, Standard Test Methods for Tension Testing of Metallic Materials

ASTM A370-20, Standard Test Methods and Definitions for Mechanical Testing of Steel Products

ASTM E23-01, Standard Test Methods for Notched Bar Impact Testing of Metallic Materials

ASTM E1820-20, Standard Test Method for Measurement of Fracture Toughness

ASTM E647 - 15e1 Standard Test Method for Measurement of Fatigue Crack Growth Rates

BS 7910:2005 Guide to methods for assessing the acceptability of flaws in metallic structures, vol. 3, 2005

FITNET Fitness-for-service (FFS) Annex, (2008), Volume 2, ISBN 978-3-940923-01-1

Similar Articles

You may also start an advanced similarity search for this article.