Comparative analysis of water network minimization in industrial processes: Regeneration vs. non-regeneration methods
Original scientific paper
DOI:
https://doi.org/0.2298/CICEQ240213036KKeywords:
Contaminant removal, mathematical modeling, optimization algorithms, regeneration methods, water network minimizationAbstract
The utilization of a regeneration method in water networks provides a distinct benefit by effectively decreasing the usage of fresh water and the release of wastewater; while also preventing the accumulation of contaminants, it is crucial to employ appropriate process decomposition strategies. In this study, our primary objective is to analyze the disparity between water networks that incorporate a regeneration unit and those that do not, in addition to addressing the primary objective of minimizing fresh water usage, our study focuses on examining the influence of different process decomposition strategies on the reduction of freshwater consumption using the concentration-mass load diagram as a tool for analysis. Moreover, we explore an approach for determining interim concentrations in multiple-contaminant water systems during the concentration decomposition process. Through the reduction of fresh water consumption, regenerated water flow rate, and contaminant regeneration load, we aim to minimize the overall impact on freshwater resources, we aim to synthesize an optimally designed regeneration recycling water network. We provide evidence of the feasibility and efficacy of our proposed approach by showcasing three case studies. The outcomes of selected literature examples indicate that the designs achieved through our work are comparable to those found in existing literature.
References
H. H. Chin, P. Y. Liew, P. S. Varbanov, and J. J. Klemeš, “Extension of pinch analysis to targeting and synthesis of water recycling networks with multiple contaminants,” Chem. Eng. Sci., vol. 248, p. 117223, 2022.
[2] F. S. Francisco, M. Bavar, F. L. P. Pessoa, E. M. Queiroz, H. Asgharnejad, and M.-H. Sarrafzadeh, “Developing Water Source Diagram method for effective utilization of regeneration unit in water networks: Multiple-contaminant problems,” J. Water Process Eng., vol. 47, p. 102758, 2022.
[3] H.-P. Zhao, X.-Y. Fan, and Z.-Y. Liu, “Design of regeneration recycling water networks with internal water mains by using concentration potentialconcepts,” Chem. Eng. Sci., vol. 91, pp. 162–172, 2013.
[4] B. J. Singh, A. Chakraborty, and R. Sehgal, “A systematic review of industrial wastewater management: Evaluating challenges and enablers,” J. Environ. Manage., vol. 348, p. 119230, 2023, doi: https://doi.org/10.1016/j.jenvman.2023.119230.
[5] É. Hansen, M. A. S. Rodrigues, M. E. Aragão, and P. M. de Aquim, “Water and wastewater minimization in a petrochemical industry through mathematical programming,” J. Clean. Prod., vol. 172, pp. 1814–1822, 2018, doi: https://doi.org/10.1016/j.jclepro.2017.12.005.
[6] D. C. de Faria, A. A. Ulson de Souza, and S. M. de A. Guelli Ulson de Souza, “Optimization of water networks in industrial processes,” J. Clean. Prod., vol. 17, no. 9, pp. 857–862, 2009, doi: https://doi.org/10.1016/j.jclepro.2008.12.012.
[7] T. Budak Duhbacı, S. Özel, and S. Bulkan, “Water and energy minimization in industrial processes through mathematical programming: A literature review,” J. Clean. Prod., vol. 284, p. 124752, 2021, doi: https://doi.org/10.1016/j.jclepro.2020.124752.
[8] W. Zhao, T. H. Beach, and Y. Rezgui, “Optimization of potable water distribution and wastewater collection networks: A systematic review and future research directions,” IEEE Trans. Syst. Man, Cybern. Syst., vol. 46, no. 5, pp. 659–681, 2015.
[9] M. Souifi and A. Souissi, “Simultaneous water and energy saving in cooling water networks using pinch approach,” Mater. Today Proc., vol. 13, pp. 1115–1124, 2019.
[10] F. Boukouvala, R. Misener, and C. A. Floudas, “Global optimization advances in mixed-integer nonlinear programming, MINLP, and constrained derivative-free optimization, CDFO,” Eur. J. Oper. Res., vol. 252, no. 3, pp. 701–727, 2016.
[11] K. Nemati-Amirkolaii, H. Romdhana, and M.-L. Lameloise, “Pinch methods for efficient use of water in food industry: a survey review,” Sustainability, vol. 11, no. 16, p. 4492, 2019.
[12] G. K. C. Ding, “Wastewater treatment and reuse-The future source of water supply,” Encycl. Sustain. Technol., 2017.
[13] C. Pan, J. Shi, and Z. Liu, “An iterative method for design of water‐using networks with regeneration recycling,” AIChE J., vol. 58, no. 2, pp. 456–465, 2012.
[14] M. Gutterres and P. M. de Aquim, “Wastewater reuse focused on industrial applications,” in Wastewater Reuse and Management, Springer, 2012, pp. 127–164.
[15] A. Mahmoudi, “Water and wastewater industry and energy management,” Medbiotech J., vol. 4, no. 01, pp. 8–12, 2020.
[16] N. Ibrić, E. Ahmetović, Z. Kravanja, and I. E. Grossmann, “Simultaneous optimisation of large-scale problems of heat-integrated water networks,” Energy, vol. 235, p. 121354, 2021, doi: https://doi.org/10.1016/j.energy.2021.121354.
[17] W.-C. Kuo and R. Smith, “Design of water-using systems involving regeneration,” Process Saf. Environ. Prot., vol. 76, no. 2, pp. 94–114, 1998.
[18] Z. Y. Liu, Y. M. Li, Z. H. Liu, and Y. J. Wang, “A simple method for design of water-using networks with multiple contaminants involving regeneration reuse,” AIChE J., vol. 55, no. 6, pp. 1628–1633, 2009, doi: 10.1002/aic.11748.
[19] D. C. Faria and M. J. Bagajewicz, “On the appropriate modeling of process plant water systems,” AIChE J., vol. 56, no. 3, pp. 668–689, 2010.
[20] Z. Liu, Y. Yang, L. Wan, X. Wang, and K. Hou, “A heuristic design procedure for water‐using networks with multiple contaminants,” AIChE J., vol. 55, no. 2, pp. 374–382, 2009.
Downloads
Published
Issue
Section
License
Copyright (c) 2023 Azza Mohamed Khalifa, Nadia Ali Elsayed, Mostafa Awad
This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.
Authors who publish with this journal agree to the following terms:
Authors retain copyright and grant the journal right of first publication with the work simultaneously licensed under a Creative Commons Attribution License that allows others to share the work with an acknowledgement of the work's authorship and initial publication in this journal.
Authors grant to the Publisher the following rights to the manuscript, including any supplemental material, and any parts, extracts or elements thereof:
- the right to reproduce and distribute the Manuscript in printed form, including print-on-demand;
- the right to produce prepublications, reprints, and special editions of the Manuscript;
- the right to translate the Manuscript into other languages;
- the right to reproduce the Manuscript using photomechanical or similar means including, but not limited to photocopy, and the right to distribute these reproductions;
- the right to reproduce and distribute the Manuscript electronically or optically on any and all data carriers or storage media – especially in machine readable/digitalized form on data carriers such as hard drive, CD-Rom, DVD, Blu-ray Disc (BD), Mini-Disk, data tape – and the right to reproduce and distribute the Article via these data carriers;
- the right to store the Manuscript in databases, including online databases, and the right of transmission of the Manuscript in all technical systems and modes;
- the right to make the Manuscript available to the public or to closed user groups on individual demand, for use on monitors or other readers (including e-books), and in printable form for the user, either via the internet, other online services, or via internal or external networks.
