Application of waste raw materials as a reinforcement for protective coatings based on pyrophyllite

Original scientific paper

Authors

  • Marko Pavlović Innovation Center of Faculty of Mechanical Engineering, University of Belgrade, Kraljice Marije 16, 11000 Belgrade, Serbia https://orcid.org/0000-0002-7098-6421
  • Marina Dojčinović Faculty of Technology and Metallurgy, University of Belgrade, Karnegijeva 4, 11000 Belgrade, Serbia https://orcid.org/0000-0002-8158-3468
  • Jasmina Nikolić Faculty of Technology and Metallurgy, University of Belgrade, Karnegijeva 4, 11000 Belgrade, Serbia https://orcid.org/0000-0002-9985-0819
  • Anja Terzić Institute for Testing of Materials, Bulevar vojvode Mišića 43, 11000 Belgrade, Serbia
  • Vladimir Pavićević Faculty of Technology and Metallurgy, University of Belgrade, Karnegijeva 4, 11000 Belgrade, Serbia
  • Saša Drmanić Faculty of Technology and Metallurgy, University of Belgrade, Karnegijeva 4, 11000 Belgrade, Serbia https://orcid.org/0000-0002-9985-0819
  • Enita Kurtanović AD HARBI, Tvornička 3, 71210 Ilidža, Sarajevo, Bosna i Hercegovina

DOI:

https://doi.org/10.2298/CICEQ240410029P

Keywords:

construction materials, waste resources, metal substrate, microstructure, cavitation erosion

Abstract

In this study, pyrophyllite was used for the first time in the composition of protective refractory coatings together with supplementary waste resources. The proposed refractory coatings are applicable for metallic and non-metallic structures, with the option of using them to protect machinery components in the chemical industry, metallurgy, and mining. Given that pyrophyllite has a low hardness, the goal was to improve the coating's resistance to cavitation erosion by adding 20 wt.% of hard refractory materials, i.e., crushed and micronized waste bricks based on mullite and corundum, respectively. Previous studies have demonstrated that protective coatings using a pyrophyllite filler have refractory qualities but insufficient resistance to cavitation erosion. As a result, the composition of refractory coatings, the preparation techniques, and the coating manufacturing process were altered. This study presents a simple method for combining conventional coatings made of refractory fillers (primary resource: pyrophyllite) with waste materials (mullite brick and corundum brick) used as reinforcement in protective refractory coatings for metal and non-metal structural elements that are highly resistant to cavitation erosion.

References

Global Status Report for Buildings and Construction: https://www.unep.org/resources/publication/2022-global-status-report-buildings-and-construction (accessed on 02.02.2024)

S. Dora, K.M. Mini, J. Energy Storage 72 (2023) 108550. https://doi.org/10.1016/j.est.2023.108550

A. Liebringshausen, P. Eversmann, A. Göbert, J. Build. Engin. 80 (2023) 107696. https://doi.org/10.1016/j.jobe.2023.107696

Y. Ettahiri, D. M. Samuel, L. Bouna, A. Khali, A. Aziz, A. Benlhachemi, L. Pérez-Villarejo, W. Kriven, J. Build. Eng. 80 (2023) 108021. https://doi.org/10.1016/j.jobe.2023.108021

Y. Ettahiri, L.n Bouna, J. Hanna, A. Benlhachemi, H. L. Pilsworth, A. Bouddouch, B. Bakiz, Mater.s Chem. Physics 296 (2023) 127281. https://doi.org/10.1016/j.matchemphys.2022.127281

A.P. Galvín, S. Sabrina, B. Auxi, A. Peña, A. López-Uceda, J. Environ. Manage. 344 (2023) 118409. https://doi.org/10.1016/j.jenvman.2023.118409

E. Marsh, J. Orr, T. Ibell, Energy Build. 251 (2021) 111340. https://doi.org/10.1016/j.enbuild.2021.111340

S. Mohammadnejad, J. Provis, J. van Deventer, Hydrometallurgy 146 (2014) 154-163. https://doi.org/10.1016/j.hydromet.2014.04.007

R. Wardle, G.W. Brindley, Am. Mineral. 57 (1972) 732 -750 (https://rruff.geo.arizona.edu/doclib/am/vol57/AM57_732.pdf, accessed 03.04.2024)

J. Temuujin, K. Okada, T. Jadambaa, K. MacKenzie, J. Amarsana, J. Eur. Ceram. Soc. 23 (2003) 1277-1282, https://doi.org/10.1016/S0955-2219(02)00297-2.

C. Maqueda, J.L.P. Rodríguez, A. Justo, Analyst 112 (1987) 1085-1086. https://doi.org/10.1039/AN9871201085

Y. Ettahiri, L. Bouna, A. Brahim, A. Benlhachemi, B. Bakiz, P. Sánchez-Soto, D. Eliche-Quesada, L.Pérez-Villarejo, Appl. Mater. Today 36 (2024) 102048. https://doi.org/10.1016/j.apmt.2023.102048

K. Zhao, W. Yana, X. Wang, B. Hui, G. Gu, H. Wang, Int. J. Miner. Process. 161 (2017) 78-82. https://doi.org/10.1016/j.minpro.2017.02.015

X. Pan, Z. Shi, C. Shi, T. Ling, N. Li, Constr. Build. Mater. 132 (2017) 578-5910. https://doi.org/10.1016/j.conbuildmat.2016.12.025

L. Bouna, A. Ait El Fakir, Y. Ettahiri, H. Abara, A. Jada, K. Draoui, A. Benlhachemi, M. Ezahri, Mater. Chem. Physics 314 (2024) 128858. https://doi.org/10.1016/j.matchemphys.2023.128858

X. Lu, L. Wang, C. Chen, J. Chen, J. Zhou, J. Deng, Constr. Build. Mater. 400 (2023) 132849 https://doi.org/10.1016/j.conbuildmat.2023.132849

J.B. Aguiar, C. Júnior, Constr. Build. Mater. 49 (2013) 478-483. https://doi.org/10.1016/j.conbuildmat.2013.08.058

M. Shariatmadar, P. Gholamhosseini, Z. Abdorrezaee, S. Ghorbanzadeh, S. Feizollahi, F.S. Hosseini, F. Azad Shahraki, M. Mahdavian, Surf. Coat. Technol. (2024) 130501 https://doi.org/10.1016/j.surfcoat.2024.130501

X. Liu, Prog. Org. Coat. 149 (2020) 105892 https://doi.org/10.1016/j.porgcoat.2020.105892

H. Qu, M. Feng, M. Li, D. Tian, Y. Zhang, X. Chen, G. Li, Mater. Today Commun. 37 (2023) 107284 https://doi.org/10.1016/j.mtcomm.2023.107284

S. Gu, H. Shi, J. Li, H. Xu, I. I. Udoh, F. Liu, E. Han, Prog. Org. Coat. 183 (2023) 107789 https://doi.org/10.1016/j.porgcoat.2023.107789

F. Sun, J. Fu, Y. Peng, X. Jiao, H. Liu, F. Du, Y. Zhang, Prog. Org. Coat. 154 (2021) 106187 https://doi.org/10.1016/j.porgcoat.2021.106187

S.A.T. Nejad, S. Amanian, E. Alibakhshi, M. Hajisoltani, S.A. Haddadi, M. Arjmand, B. Ramezanzadeh, M. Mahdavian, Prog. Org. Coat. 188 (2024) 108195. https://doi.org/10.1016/j.porgcoat.2023.108195

W. Merks, Clausthal-Zellerfeld, Germany, (1985). (https://search.worldcat.org/title/607758613, accessed on 03.04.202421

J. Santamarina, G. Cho,Soil Behavior: The Role of Particle Shape. Conference on Advances in Geotechnical Engineering, London, 29-31 (2004) 604-617.

https://doi.org/10.1061/40659(2003)2

. Z. Hossain, I.L. Fabricius, H.F. Christensen, Leading Edge 28 (2009) 86–88. https://doi.org/10.1190/1.3064151

A. Terzić, D. Radulović, M. Pezo, J. Stojanović, L. Pezo, Z. Radojević, Lj. Andrić, Constr. Build. Mater. 258 (2020) 119721. https://doi.org/10.1016/j.conbuildmat.2020.119721

M. Pavlović, M. Dojčinović, M. Harbinja, A. Hođić, M. Stojanović, Z. Čeganjac, Z.Aćimović, Struct. Integ. Life 23:3 (2023) 257-260. (http://divk.inovacionicentar.rs/ivk/ivk23/OF2303-5s.html, accessed on 03.04.2024.)

M. Pavlović, M. Dojčinović, M. Harbinja, A. Hođić, D. Radulović, M. Stojanović, Z. Aćimović,in Proceedings of the 54th International October Conference on Mining and Metallurgy (2023) 357-360. (https://ioc.tfbor.bg.ac.rs/public/2023/Proceedings_IOC_2023.pdf, accessed on 03.04.2024)

M. Pavlović, M. Dojčinović: Kavitaciona oštećenja refrakcionih materijala, Akademska misao, Belgrade, (2020), p.165. ISBN 978-86-7466-823-8. (https://akademska-misao.rs/product/kavitaciona-ostecenja-vatrostalnih-materijala/ accessed on 01.03.2024)

ASTM G32-16 Red Standard Test Method for Cavitation Erosion Using Vibratory Apparatus (Standard + Redline PDF Bundle), https://webstore.ansi.org/standards/astm/astmg3216red (accessed 15.03.2024).

Jmicro Vision program: https://jmicrovision.github.io/(accessed 15.03.2024)

Cover

Downloads

Published

26.07.2024

Issue

Articles in Press

Section

Articles

License

Copyright (c) 2023 Marko Pavlović, Marina Dojčinović, Jasmina Nikolić, Anja Terzić, Vladimir Pavićević, Saša Drmanić, Enita Kurtanović

Creative Commons License

This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.

Authors who publish with this journal agree to the following terms:

Authors retain copyright and grant the journal right of first publication with the work simultaneously licensed under a Creative Commons Attribution License that allows others to share the work with an acknowledgement of the work's authorship and initial publication in this journal.

Authors grant to the Publisher the following rights to the manuscript, including any supplemental material, and any parts, extracts or elements thereof:

  • the right to reproduce and distribute the Manuscript in printed form, including print-on-demand;
  • the right to produce prepublications, reprints, and special editions of the Manuscript;
  • the right to translate the Manuscript into other languages;
  • the right to reproduce the Manuscript using photomechanical or similar means including, but not limited to photocopy, and the right to distribute these reproductions;
  • the right to reproduce and distribute the Manuscript electronically or optically on any and all data carriers or storage media – especially in machine readable/digitalized form on data carriers such as hard drive, CD-Rom, DVD, Blu-ray Disc (BD), Mini-Disk, data tape – and the right to reproduce and distribute the Article via these data carriers; 
  • the right to store the Manuscript in databases, including online databases, and the right of transmission of the Manuscript in all technical systems and modes;
  • the right to make the Manuscript available to the public or to closed user groups on individual demand, for use on monitors or other readers (including e-books), and in printable form for the user, either via the internet, other online services, or via internal or external networks.

How to Cite

Application of waste raw materials as a reinforcement for protective coatings based on pyrophyllite: Original scientific paper. (2024). Chemical Industry & Chemical Engineering Quarterly. https://doi.org/10.2298/CICEQ240410029P

Funding data

Similar Articles

1-10 of 55

You may also start an advanced similarity search for this article.