PERFORMANCE ANALYSIS OF ELECTROCHEMICAL MICROMACHINING USING SIMPLE ADDITIVE WEIGHTING, CRITERIA IMPORTANCE THROUGH INTERCRITERIA CORRELATION, AND ARTIFICIAL NEURAL NETWORK METHODS
Original scientific paper
DOI:
https://doi.org/10.2298/CICEQ240220020PKeywords:
Mixed electrolyte, sodium nitrate, nitric acid, duty cycle, optimization, overcutAbstract
Electrochemical micromachining (ECMM) finds application in various industries, especially in surface finishing processes in aerospace industries. In this research, the workpiece made from aluminum scrap metal matrix reinforced with alumina is subjected to wear, surface profile, and machinability studies. To analyze the ECMM performance, simple additive weighting (SAW) CRiteria Importance Through Intercriteria Correlation (CRITIC) and Artificial Neural Network (ANN) were used. The wear studies show that at high loads the height wear loss is less and frictional force is more. The L18 mixed orthogonal array experiments were conducted and analysis of experiments shows that the most crucial parameter values for high MRR and low OC are 28g/lit NaNO3+0.05M HNO3, 10 V, and 80% duty cycle. The weight values of the performance metrics obtained using the SAW method are 0.549 and 0.45. The optimal output performance predicted by ANN is MRR of 0.520 µm/sec and OC of 23.8 µm.
References
[1] T.Masuzawa, CIRP Ann. 49 (2000) 473—488. https://doi.org/10.1016/S0007-8506(07)63451-9.
[2] S.K. Ganesan, T. Rajasekaran, J. Mech. Eng. 67 (2021) 525—533. https://doi.org/10.5545/sv-jme.2021.7246
[3] N. Sivashankar, R. Thanigaivelan, K.G. Saravanan, Bull. Chem. Soc. Ethiop.37 (2023)1263—1273. https://doi.org/10.4314/bcse.v37i5.17.
[4] D. Goswami, S. Chakraborty, Int. J. Ind. Eng. 5 (2014) 41—54. http://dx.doi.org/%2010.5267/j.ijiec.2013.08.003.
[5] T. Geethapriyan, K. Kalaichelvan, T. Muthuramalingam, Metall. Ital. 4 (2016) 13—19. https://www.aimnet.it/la_metallurgia_italiana/2016/aprile/Muthuramalingam.pdf.
[6] J. Prakash, S. Gopalakannan, Silicon 13 (2021) 409—432. https:// doi.org/ 10.1007/s12633-020-00434-0
[7] N. Rajan, M.N.S. Sri, P. Anusha, R. Thanigaivelan, S. Vijayakumar, Surf. Eng. Appl. Electrochem. 59 (2023) 719—727. https://doi.org/10.3103/S1068375523060157.
[8] C. Senthilkumar, G. Ganesan, R. Karthikeyan, Nonferrous Met. Soc. 21(2011) 2294—2300. https://doi.org/10.1016/S1003-6326(11)61010-8.
[9] S. Chandrasekhar, N.B.V. Prasad, Proc. Inst. Mech. Eng., Part B234 (2020) 1311—1322. https://doi.org/10.1177/0954405420911539.
[10] V. Nagarajan, A. Solaiyappan, S.K. Mahalingam, L. Nagarajan, S. Salunkhe, E.A Nasr, H. M.A.M. Hussein, Appl. Sci.12 (2022) 2793. https://doi.org/10.3390/app12062793.
[11] P. Venugopal, T.G. Arul, R. Thanigaivelan, Ionics 28 (2022) 4745—4753. https://doi.org/10.1007/s11581-022-04686-1.
[12] S. Maniraj, R. Thanigaivelan, K. Gunasekaran, K.G. Saravanan, Adv. Mater. Sci. Eng. 2023 (2023) 1366857. https://doi.org/10.1155/2023/1366857.
[13] R.Manivannan, T.Niranjan, S.Maniraj, R.Thanigaivelan, J-New Mat. Electr. Sys, 27 (1) (2024) 25—29. https://doi.org/10.14447/jnmes.v27i1.a04.
[14] S Kaliappan, P Pravin, KG Saravanan, Rajasekaran Thanigaivelan, High Temp. Mater. Process., 28(2) (2024) 33—43. https://doi.org/10.1615/HighTempMatProc.2023048114.
[15] N Rajan, M Naga Swapna Sri, P Anusha, R Thanigaivelan, S Vijayakumar, Surf. Eng. Appl. Electrochem. 59 (2023) 719—727. https://doi.org/10.3103/S1068375523060157.
[16] R. Thanigaivelan, R.M. Arunachalam, B. Karthikeyan, P. Loganathan, Procedia CIRP 6 (2013) 351—355. https://doi.org/10.1016/j.procir.2013.03.011.
[17] H. Taherdoost, J. Manage. Sci. 6 (2023) 21—24. https://doi.org/10.30564/jmser.v6i1.5400.
[18] D. Diakoulaki, G. Mavrotas, L. Papayannakis,Comput. Oper. Res. 22 (1995) 763—770. https://doi.org/10.1016/0305-0548(94)00059-H.
[19] C.W. Churchman, R.L.Ackoff, J. Oper. Res. Soc. Am. 2 (1954) 172—187. https://doi.org/10.1287/opre.2.2.172.
[20] S. Kunar, S. Karumuri, I.Veeranjaneyulu, G. Belachew, S.R. Medapati, Key Eng. Mater. 933 (2022) 107—115. https://doi.org/10.4028/p-6x55wh.
[21] S. Karumuri, B. Haldar, A. Pradeep, S.A.K. Karanam, M.N.S. Sri, P. Anusha,S. Vijayakumar, Int. J. Interact. Des. Manuf. (2023) https://doi.org/10.1007/s12008-023-01529-9.
[22] K. G. Saravanan, R. Prabu, A. R. Venkataramanan, E. T. Beyessa, Adv. Mater. Sci. Engi, 2021, http://dx.doi.org/10.1155/2021/1432300.
[23] V. Palaniswamy, K. Seeniappan, T. Rajasekaran, N.Lakshmaiya, Chem. Ind. Chem. Eng. Q. 29 (2023) 201—208. https://doi.org/10.2298/CICEQ220731027P.
[24] B.W.Min, J. Internet Things Converg. 9 (2023) 93—98. http://doi.org/10.20465/KIOTS.2023.9.3.061.
[25] S. Bellubbi, B. Mallick, A.S Hameed, P. Dutta, M.K. Sarkar, S.J. Nanjundaswamy, Adv. Manuf. 21(2022) 869—897. https://doi.org/10.1142/S0219686722500330.
[26] S.K. Tamang, P.D. Singh, B. Datta, J. Environ. Sci.6 (2020) 53—64. https://doi.org/10.22034/GJESM.2019.06.SI.06.
[27] M. Chandrasekaran, S. Tamang, J. Inst. Eng. (India): Ser. C98 (2017) 395—401. https://doi.org/10.1007/s40032-016-0276-3.
Downloads
Published
Issue
Section
License
Copyright (c) 2023 Venugopal Palaniswamy, Anusha Peyyala, Prabhu Paramasivam, Itha Veeranjaneyulu
This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.
Authors who publish with this journal agree to the following terms:
Authors retain copyright and grant the journal right of first publication with the work simultaneously licensed under a Creative Commons Attribution License that allows others to share the work with an acknowledgement of the work's authorship and initial publication in this journal.
Authors grant to the Publisher the following rights to the manuscript, including any supplemental material, and any parts, extracts or elements thereof:
- the right to reproduce and distribute the Manuscript in printed form, including print-on-demand;
- the right to produce prepublications, reprints, and special editions of the Manuscript;
- the right to translate the Manuscript into other languages;
- the right to reproduce the Manuscript using photomechanical or similar means including, but not limited to photocopy, and the right to distribute these reproductions;
- the right to reproduce and distribute the Manuscript electronically or optically on any and all data carriers or storage media – especially in machine readable/digitalized form on data carriers such as hard drive, CD-Rom, DVD, Blu-ray Disc (BD), Mini-Disk, data tape – and the right to reproduce and distribute the Article via these data carriers;
- the right to store the Manuscript in databases, including online databases, and the right of transmission of the Manuscript in all technical systems and modes;
- the right to make the Manuscript available to the public or to closed user groups on individual demand, for use on monitors or other readers (including e-books), and in printable form for the user, either via the internet, other online services, or via internal or external networks.
