OPTIMIZATION AND EFFECT OF DIELECTRIC FLUID WITH Zr AND Ni ON ELECTRICAL DISCHARGE MACHINING OF DIE STEEL MATERIAL

Original scientific paper

Authors

  • Srinivasan Appadurai Department of Mechanical Engineering, AVS Engineering College, Salem-636003, Tamil Nadu, India https://orcid.org/0000-0003-1216-4945
  • Saravanan Kanthasamy Ganesan Department of Mechanical Engineering, Sona College of Technology, Salem - 636005, Tamil Nadu, India https://orcid.org/0000-0002-7962-8444
  • Viswanathan Rangasamy Department of Mechanical Engineering, AVS Engineering College, Salem-636003, Tamil Nadu, India https://orcid.org/0000-0001-5007-3302
  • Karthikeyan Saravanan Kanakasabapathi Department of Mechanical Engineering, Kongunadu College of Engineering and Technology, Trichy-621215, Tamil Nadu, India

DOI:

https://doi.org/10.2298/CICEQ221215005A

Keywords:

optimization, electrical discharge machining, dielectric fluid, nickel, zirconium, metal removal rate, surface roughness

Abstract

This work aims to optimize the machining parameters and study the effect of powder-mixed dielectric fluid on the electrical discharge machining (EDM) process. The TOPSIS method of optimization is adopted to identify the optimal machining parameters. HCHCr die steel is preferred as a machining material. Due to their hard and ductile nature, Ni, Zr, and Ni+Zr were selected as powder inclusion in dielectric fluid. An L9 array Taguchi DOE is preferred to perform the experiments with parameters like peak off time, pulse off time, and pulse current. TOPSIS study revealed that the third level of powder dielectric fluid (Ni+Zr), 7A peak current, 9 µs pulse on time, and 2 µs pulse off time were specified as the optimal condition. Pulse on time (Ton) significantly impacted metal removal rate and surface roughness while machining operation on HCHCr die steel. SEM analysis was done to find the effect of powder-mixed dielectric fluid, while EDAX analysis was done to ensure the presence of powder inclusion.

References

W.S. Zhao, Q.G. Meng, Z.L. Wang, J. Mat. Process. Technol. 129 (2002) 30—33. https://doi.org/10.1016/S0924-0136(02)00570-8.

P. Pecas, E. Henriques, Int. J. Mach. Tools Manuf. 43 (2003) 1465—1471. https://doi.org/10.1016/S0890-6955(03)00169-X.

K.H. Ho, S.T. Newman, Int. J. Mach. Tools Manuf. 43 (2003) 1287—1300. https://doi.org/10.1016/S0890-6955(03)00162-7.

A.Y. Joshi, A.Y. Joshi, Heliyon 5 (2019) e02963. https://doi.org/10.1016/j.heliyon.2019.e02963.

H.K. Kansal, S. Singh, P. Kumar, J. Mat. Process. Technol. 184 (2007) 32—41.

https://doi.org/10.1016/j.jmatprotec.2006.10.046.

N. Beri, S. Maheshwari, C. Sharma, A. Kumar, Int. J. Mech. Mechatron. Eng. 2 (2008) 225—229. https://doi.org/10.5281/zenodo.1327508.

S. Sharma, A. Kumar, N. Beri, D. Kumar, Int. J. Adv. Eng. Technol. 1 (2010) 13—24. https://www.technicaljournalsonline.com/ijeat/VOL%20I/IJAET%20VOL%20I%20ISSUE%20III%20OCTBER%20DECEMBER%202010/IJAET%20OCT-DEC,2010%20ARTICLE%202.pdf.

J.H. Jung, W.T. Kwon, J. Mech. Sci. Technol. 24 (2010) 1083—1090. https://doi.org/10.1007/s12206-010-0305-8.

K. Ojha, R.K. Garg, K.K. Singh, J. Min. Mat. Charact. Eng. 10 (2011) 1087—1102. https://doi.org/10.4236/jmmce.2011.1011083.

S. Kumar, U. Batra, J. Manuf. Process. 14 (2012) 35—40. https://doi.org/10.1016/j.jmapro.2011.09.002.

S. Singh, M.F. Yeh, (2012). J. Mater. Eng. Perform. 21 (2012) 481—491. https://doi.org/10.1007/s11665-011-9861-z.

M. Kolli, A. Kumar, Eng. Sci. Technol. Int. J. 18 (2015) 524—535. https://doi.org/10.1016/j.jestch.2015.03.009.

M. Kolli, A. Kumar, Int. J. Ind. Eng. Manage. Sci. 4 (2014) 62—67. https://doi.org/10.9756/BIJIEMS.4820.

S. Tripathy, D.K. Tripathy, Eng. Sci. Technol, Int. J. 19 (2016) 62—70. https://doi.org/10.1016/j.jestch.2015.07.010.

M. Patel, G. Chandrashekarappa, S. Kumar, D.Y. Jagadish, Pimenov, K. Giasin, Metals 11 (2021) 419. https://doi.org/10.3390/met11030419.

S. Thamos, S. Ramesh, J. Jeykrishnan, Int. J. of Latest Trends in Eng. Technol. 7 (2016) 61—66. http://dx.doi.org/10.21172/1.73.009.

N. Sivashankar, R. Viswanathan, K. Periasamy, R. Venkatesh, S. Chandrakumar, Mater. Today: Proc. 37 (2021) 214—219. https://doi.org/10.1016/j.matpr.2020.05.033.

A. Kannan, R. Mohan, R. Viswanathan, N. Sivashankar, J. Mat. Res. Technol. 9 (2020) 16529—16540. https://doi.org/10.1016/j.jmrt.2020.11.074.

R. Viswanathan, S. Ramesh, S. Maniraj, V. Subburam, Measurement 159 (2020) 107800. https://doi.org/10.1016/j.measurement.2020.107800.

R. Karthik, R. Viswanathan, J. Balaji, N. Sivashankar, R. Arivazhagan, IOP Conf. Ser.: Mater. Sci. Eng. 1013 (2021) 012005. https://doi.org/10.1088/1757-899X/1013/1/012005.

C. Wang, Z. Qiang, Adv. Mat. Sci. Eng. (2019) 5625360. https://doi.org/10.1155/2019/5625360.

P. Sadagopan, B. Mouliprasanth, Int. J. Adv. Manuf. Technol. 92 (2017) 277—291. https://doi.org/10.1007/s00170-017-0039-1.

P. Suresh, R. Venkatesan, T. Sekar, N. Elango, V. Sathiyamoorthy, J. Mech. Eng. 60 (2014), 656—664. https://doi.org/10.5545/sv-jme.2014.1665.

R. Shinde, N. Patil, D. Raut, R. Pawade, P. Brahmankar, Proc. Int. Conf. Commun. Signal Process. (ICCASP 2016), Atlantis Press (2016), India. https://doi.org/10.2991/iccasp-16.2017.47.

L. Praveen, P. Geeta Krishna, L. Venugopal, N.E.C. Prasad, IOP Conf. Series: Mat. Sci. Eng. 330 (2018) 012083. https://doi.org/10.1088/1757-899X/330/1/012083.

F. Klocke, S. Schneider, L. Ehle, H. Meyer, L. Hensgen, A. Klink, Procedia CIRP, 42 (2016) 580—585. https://doi.org/10.1016/j.procir.2016.02.263.

S. Kang, D. Kim, J. Mech. Sci. Technol. 17 (2003) 1475—1484. https://doi.org/10.1007/BF02982327.

S.H. Aghdeab, A.I. Ahmed, Eng. Technol. J. 34 (2016) 2940—2949. http://dx.doi.org/10.30684/etj.34.15A.14.

N. Pragadish, E. Natarajan, M. Selvam, A. Singh, N. Saravanakumar, Lecture Notes in Mechanical Engineering. Springer, Singapore (2023) 535—546. https://doi.org/10.1007/978-981-19-3053-9_40.

V. Manoharan, S. Tamilperuvalathan, E. Natarajan, P. Ponnusamy, Lecture Notes in Mechanical Engineering, Springer, Singapore (2022) 27—34. https://doi.org/10.1007/978-981-16-4222-7_4.

P. Nagarajan, P.K. Murugesan, E. Natarajan, Medziagotyra 25 (2019) 270—275. https://doi.org/10.5755/j01.ms.25.4.20899.

R. Viswanathan, K.G. Saravanan, J. Balaji, R. Prabu, K. Balasubramani, Mater. Today: Proc. 47 (2021) 4449—4453. https://doi.org/10.1016/j.matpr.2021.05.308.

A. Kanakaraj, R. Mohan, R. Viswanathan, J. Ceram. Process. Res. 23 (2022) 268—277. https://doi.org/10.36410/jcpr.2022.23.3.268.

M. Srinivasan, S. Ramesh, S. Sundaram, R. Viswanathan, J. Ceram. Process. Res. 22 (2021) 345—355. https://doi.org/10.36410/jcpr.2021.22.3.345.

K. Periasamy, N. Sivashankar, R. Viswanathan, J. Balaji, J. Ceram. Process. Res. 23 (2022) 335—343. https://doi.org/10.36410/jcpr.2022.23.3.335.

S. Ramesh, N. Vijayakumar, R. Viswanathan, S. Saravanan, Lecture Notes in Mechanical Engineering, Springer, Singapore (2021) 167—185. https://doi.org/10.1007/978-981-16-2086-7_14.

V. N. Sulakhe, R. Dalu, N. Seth, P. Sharma, N. Sanghai, AIP Conf. Proc. 020021 (2018) 1—9. https://doi.org/10.1063/1.5058258.

E. Natarajan , V. Kaviarasan , W. H. Lim, S. Ramesh, K. Palanikumar , T. Sekar, V. H. Mok, Adv. Mat. Sci. Eng. 3072663 (2022), 1—14. https://doi.org/10.1155/2022/3072663.

P. Nagarajan, P. K. Murugesan, E. Natarajan, Mat. Sci. 25 (2019) 270—275. http://dx.doi.org/10.5755/j01.ms.25.3.20899.

Cover

Downloads

Published

15.03.2023 — Updated on 04.06.2023

Issue

Vol. 29 No. 4 (2023)

Section

Articles

License

Copyright (c) 2023 Srinivasan Appadurai, Saravanan Kanthasamy Ganesan, Viswanathan Rangasamy, Karthikeyan Saravanan Kanakasabapathi

Creative Commons License

This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.

Authors who publish with this journal agree to the following terms:

Authors retain copyright and grant the journal right of first publication with the work simultaneously licensed under a Creative Commons Attribution License that allows others to share the work with an acknowledgement of the work's authorship and initial publication in this journal.

Authors grant to the Publisher the following rights to the manuscript, including any supplemental material, and any parts, extracts or elements thereof:

  • the right to reproduce and distribute the Manuscript in printed form, including print-on-demand;
  • the right to produce prepublications, reprints, and special editions of the Manuscript;
  • the right to translate the Manuscript into other languages;
  • the right to reproduce the Manuscript using photomechanical or similar means including, but not limited to photocopy, and the right to distribute these reproductions;
  • the right to reproduce and distribute the Manuscript electronically or optically on any and all data carriers or storage media – especially in machine readable/digitalized form on data carriers such as hard drive, CD-Rom, DVD, Blu-ray Disc (BD), Mini-Disk, data tape – and the right to reproduce and distribute the Article via these data carriers; 
  • the right to store the Manuscript in databases, including online databases, and the right of transmission of the Manuscript in all technical systems and modes;
  • the right to make the Manuscript available to the public or to closed user groups on individual demand, for use on monitors or other readers (including e-books), and in printable form for the user, either via the internet, other online services, or via internal or external networks.

How to Cite

OPTIMIZATION AND EFFECT OF DIELECTRIC FLUID WITH Zr AND Ni ON ELECTRICAL DISCHARGE MACHINING OF DIE STEEL MATERIAL: Original scientific paper. (2023). Chemical Industry & Chemical Engineering Quarterly, 29(4), 311-318. https://doi.org/10.2298/CICEQ221215005A

Similar Articles

1-10 of 106

You may also start an advanced similarity search for this article.